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Services Provided

Engineering Consulting

Engineering capacity is expensive to maintain and difficult to scale. Many organisations don’t need full-time specialists year-round – they need the right expertise at the right time. That’s where we come in. Redheads provides on-demand engineering consulting to support short-term, high-impact technical needs – delivering practical, results-driven solutions. We don’t offer theory. We provide hands-on engineering support focused on solving real problems, reducing risk, and improving performance. Our consulting support includes:

  • Specialist technical troubleshooting and root cause analysis
  • Design review and engineering assurance
  • Outage planning and execution support
  • Project engineering and technical oversight
  • Asset reliability and performance improvement
  • Independent technical assessments and reporting

When you need senior-level engineering input without the long-term overhead, Redheads gives you immediate access to proven expertise.

Project Management

At Redheads Engineering, we provide comprehensive project management services across the energy sector, supporting both maintenance and construction projects. From initial planning and budgeting through to execution, commissioning, and close-out, we ensure projects are delivered safely, on schedule, and within budget.

Ensuring the successful completion of a project is challenging in any industry — and even more so in the African context, where logistics, infrastructure, and regulatory hurdles can add complexity to even the simplest projects. Through years of experience, we have developed a deep understanding of this environment, the challenges it presents, and how to navigate them efficiently to ensure successful completion. This is achieved through our realistic planning, detailed risk management, and our close involvement throughout the life cycle of the project.

Our project managers are practical, hands-on, and focused on outcomes. We don’t just track schedules and budgets — we actively drive progress, resolve issues on site, and keep all stakeholders aligned. Contact us to find out how we can support your project management needs, including:

  • Maintenance of rotating equipment, including pumps, turbines, generators, and motors
  • Maintenance of power generation assets, including solar fields (CSP), boilers, gearboxes, and valves
  • New installations and erection of power generation equipment
  • Construction of power plants, including wind, PV (solar), BESS, CSP, hydro, and conventional power facilities

Whether you need full project management or targeted support on a critical phase, we help keep your project moving and your objectives on track.

Field Services

Site operations demand rapid, skilled response to minimise downtime. Redheads provides on-site field services for commissioning, maintenance, troubleshooting, and upgrades across power, industrial, and mechanical systems. Our teams are rapidly deployed, equipped with the necessary tools and specialized expertise. Our field services include:

  • Overhauls of power generation and related equipment
  • Mechanical inspections and repairs
  • Condition monitoring and maintenance planning
  • Outage execution and support
  • Procurement of specialised parts
  • Tool rental and management
  • 3D scanning and reverse engineering
  • NDT and Lazer measurement services
  • Commissioning and plant start-up

We regularly mobilise fully trained Field Services execution teams of 100+ artisans, quality controller, safety staff etc. to site across the country. For breakdowns, these mobilisation requirements are fulfilled at very short notice, often within 24 hours.

Engineering Design and Mathematical Modelling

Complex systems require precise design and predictive modelling to avoid costly failures. Redheads delivers custom engineering design and advanced mathematical modelling for power generation, mechanical, and process applications. We use validated tools and real-world experience for feasible outcomes. All our design services are overseen by registered professional engineers to ensure quality.  Our services include:

  • Bespoke designs for first-of-kind systems
  • Multi-discipline design packages (electrical, mechanical, civil)
  • Thermodynamic system design and validation models
  • Small- and large-scale structural designs
  • Pump and material handling process designs
  • Technical documentation and verification to achieve robust designs and that perform in operation
  • Dynamic simulations and finite element analysis
  • Feasibility studies
  • Financial modelling for power plants

Modelling and Draughting Services

Redheads has a large draughting office that supports clients across multiple industries. Our team includes experienced draughtsmen and designers who are used to working under real project pressure and tight timelines. In the engineering industry many companies often run into short-term capacity issues — sudden project ramps, shutdowns, or design changes — where their in-house draughting teams are stretched. We step in to fill that gap without the delay of hiring and onboarding. We can provide flexible draughting and design support for:

  • As-built drawings and updates
  • New 3D models and layouts
  • Detailing and fabrication drawings
  • General layouts
  • Piping design and routing
  • Structural drawings

Simulation and Engineering Analysis

Redheads provides engineering simulations to support design decisions, verify performance, and reduce technical risk — especially on industrial equipment and plant-related applications.

We use simulation where it adds real value: to test concepts before fabrication, understand failure mechanisms, and optimise designs during full 3D design development. The focus is on practical insight, not academic theory.

Our simulation capabilities include:

  • Finite Element Method (FEM) analysis
  • Computational Fluid Dynamics (CFD)
  • Bespoke numerical and engineering calculations
  • Heat transfer and thermal simulations
  • Water and steam hammer analysis
  • Heat balance and thermodynamic cycle simulations
  • Piping and internal flow simulations

These tools allow us to support design validation, troubleshooting, life extension studies, and performance improvements — often saving time and cost by identifying issues early.

Automotive Testing

Redheads provides automotive testing and validation support for large OEMs, with a specific focus on hot-climate and extreme-environment testing.

We support manufacturers during development and validation phases where vehicles and components must be proven under harsh, real-world operating conditions. Our approach is practical and data-driven, with testing designed to expose weaknesses early and verify performance against defined requirements.

Our automotive testing capabilities include:

  • Hot-climate and extreme-temperature testing
  • Vehicle and component performance validation
  • Durability and reliability testing
  • Test planning, execution.

We work closely with OEM engineering teams to ensure testing is aligned with development objectives, timelines, and quality standards.

Technical Human Resources Solutions

Finding and retaining the right technical skills is a constant challenge, especially in engineering environments industries where project demands change quickly and capacity requirements fluctuate.

Redheads offers solutions to clients in sourcing, placing, and managing technical talent and can provide scare engineering capacities even on a flexible basis.

We offer two primary models, depending on client needs:

Secondment / Contract Staffing
We make engineers and technical professionals in our employ available to clients on a temporary, contract basis. This allows clients to scale engineering capacity up or down without long-term commitment. Our staff remain employees of Redheads, while clients pay an agreed hourly rate based on skills and experience.

Contracts can be adjusted or cancelled with short notice. This is a powerful solution for companies as it gives clients access to engineering resources with high flexibility. Fixed manpower costs become variable costs, and your HR administration and HR complexities are significantly reduced. Additionally, temporary secondments may lead to permanent employment, effectively serving as a “working interview.”

Since Redheads generally employs contract staff on a permanent basis, we attract top candidates, invest in our employees with a long-term view, and provide clients with confidence that the staff will remain available until the project is finished.

Recruitment
Where our clients wish to fill positions directly within their organisation, we can assist by sourcing suitable candidates. Since we are an engineering company, we have an innate understanding of the requirements and can for example successfully place engineers, technologists, technicians, CAD designer and IT professionals. We handle the sourcing, screening, and vetting process to reduce hiring risk and shorten lead times.

As an engineering company, we understand the requirements. We can place engineers, technologists, technicians, CAD designers, and IT professionals. We also handle sourcing, screening, and vetting to lower hiring risk and speed up recruitment.

Leveraging our comprehensive database, broad network within the engineering sector, and the international presence of the Redheads Group, we source candidates from an extensive range of channels.

Being engineers ourselves, we understand our engineering clients’ recruitment needs.

Training

Redheads offer various specialist technical and safety training. Such training is offered in-house, at clients’ premises and online.

Typical roles we support include:

  • Engineers
  • Technologists
  • Technicians
  • CAD Designers
  • Project Managers
  • Site supervision personnel
  • Safety staff
  • IT and technical support professionals

Featured Projects

At Redheads we pride ourselves on our diverse portfolio of projects spanning multiple industries. Our expertise and commitment to innovation have led us to partner with some of the most renowned names in the Renewable Power Generation, Conventional Power Generation, Automotive, Engineering, and Information Technology industries. Below are a few highlights of our featured projects and achievements from our Group:

  • Windfarm Construction

    We have supported the construction of wind farms in South Africa, including the Social Responsibility requirements of such projects

  • Substation and Transmission Line Construction

    Our teams are supporting the construction of substations as well as transmission lines that connect renewable power plants to the national grid

  • Hot Climate Testing Support for International Car Manufacturers

    We support international car manufacturers doing hot climate testing of their prototype test runs during the summer months in South Africa and have the capacity to execute these evaluation runs on behalf of our clients.

  • Execution of Overhauls on Steam Turbines

    Together with our Joint Venture Partner
    TMS Turbomaschinenservice GmbH, our teams are conducting overhauls on some of South Africa’s coal power stations, working on the turbines, generators and auxiliaries. Our main drive is to reduce outage duration and increase the quality of execution.

  • Maintenance and Repair of Power Stations and Substations

    We compiled teams of skilled workers that have done varying levels of maintenance and repairs on many of the national power stations and even substations.

  • Project and Site Managers Supplied to the National Energy Supplier

    We have supplied site and project managers to ensure the timely and accurate completion of projects.

  • Field Operation Test for Vehicle Sensor Autonomous Driving

    Testing prototype sensors for a German automotive supplier by driving over 100,000 kilometres through cities, residential areas, country roads and motorways all over South Africa. Our technicians resolved technical errors and installed updated hardware. Drivers reported possible error causes accurately and software updates were uploaded during the shifts by our operators, allowing for immediate feedback.

  • Quality Feedback During Production Ramp-up of New Automotive Models

    We execute quality validation runs on the new production model during the ramp-up so that the OEM could get immediate feedback on any issues arising.

  • Consulting to the Power Industry

    Our experts assess power stations’ effectiveness, formulate recommendations for operational effectiveness enhancements, and oversee the implementation of these recommendations.

  • Specialized Skills Candidates Provided to Companies

    Resources with very specific skills have been seconded and outsourced to clients that needed these individuals for only the duration of single projects.

  • Supplier Part Quality Services

    Redheads provides quality services to analyse and report performance of automotive suppliers (1st, 2nd and 3rd tier). We verify and report on geometrical status, production performance and stock levels, observe production runs and perform on-site deep-dive audits as per VDA 6.3 and IATF 16949, verifying first-offs, geometric checks, critical characteristics, control plans and FMEA. Our goal is ensuring supplier quality and performance – especially during ramp-up – and to empower automotive suppliers throughout the supply chain.